Sistem Perpipaan yang Kami Tangani

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Fuel Oil Systems

Pressure: 16-40 bar
Temperature: 50-150°C
Material: Carbon steel, stainless steel
Standard: SOLAS, MARPOL Annex VI

Komponen Utama:

Transfer Piping Service Systems Purifier Lines Heating Coils Vent & Overflow Stripping Lines
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Ballast Systems

Pressure: 4-10 bar
Pipe Size: 100-600mm
Material: Mild steel, coated
Standard: IMO Ballast Convention

Komponen Utama:

Ballast Mains Stripping Lines Soundings Air Pipes Overflows Valve Connections
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Bilge & Drainage

Pressure: 2-6 bar
Pipe Size: 50-200mm
Material: Galvanized steel
Standard: SOLAS Chapter II-1

Komponen Utama:

Bilge Mains Direct Suctions Scuppers Drainage Pipes Oily Water Sewage Systems
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Cooling Systems

Pressure: 4-12 bar
Temperature: 5-90°C
Material: Cupronickel, brass
Standard: Engine Maker Spec

Komponen Utama:

Sea Water Cooling Fresh Water Cooling Jacket Water Lube Oil Cooling Charge Air Cooling AC&R Systems
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Hydraulic Systems

Pressure: 100-350 bar
Pipe Size: 10-50mm
Material: High pressure steel
Standard: ISO 4413

Komponen Utama:

Steering Gear Deck Machinery Thruster Systems Hatch Covers Valve Actuators Cranes & Winches
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Compressed Air

Pressure: 7-30 bar
Pipe Size: 25-150mm
Material: Galvanized steel
Standard: ISO 8573

Komponen Utama:

Starting Air Control Air Service Air Whistle Air Instrument Air Pneumatic Tools

Material & Spesifikasi Pipa

Material Grade Diameter Range Pressure Rating Aplikasi Standard
Carbon Steel ASTM A106 Gr.B 15mm - 600mm Up to 100 bar Fuel, ballast, bilge ASTM, ISO, DIN
Stainless Steel 316L, 304L 10mm - 300mm Up to 150 bar Chemical, sanitary ASTM A312
Cupronickel 90/10, 70/30 15mm - 200mm Up to 40 bar Sea water systems ASTM B466
Galvanized Steel ASTM A53 15mm - 300mm Up to 25 bar Compressed air, water ASTM A123
High Pressure ASTM A333 10mm - 100mm Up to 350 bar Hydraulic systems ISO 10763
PVC/CPVC Schedule 40/80 20mm - 200mm Up to 20 bar Drainage, vents ASTM D1785

Semua material tersertifikasi dengan mill certificates dan traceability dokumentasi lengkap.

Proses Pekerjaan Piping

1

Survey & Assessment

Inspeksi menyeluruh kondisi existing piping systems, pengukuran dimensi, identifikasi material, dan evaluasi kebutuhan perbaikan atau replacement.

2

Engineering & Design

Perancangan detail menggunakan software CAD, pembuatan isometric drawings, material take-off, dan engineering calculations untuk pressure ratings.

3

Material Procurement

Pengadaan material sesuai spesifikasi, sertifikasi mill certificates, dan preparation material (cutting, beveling, marking) di workshop.

4

Fabrication & Prefabrication

Fabrication pipe spools di workshop, termasuk welding, bending, fitting assembly, dan surface preparation untuk painting atau coating.

5

Installation & Assembly

Instalasi di kapal dengan metode yang sesuai (welding, flanging, threading), alignment check, dan temporary support installation.

6

Testing & Commissioning

Pressure testing (hydrostatic/pneumatic), NDT inspection, functional testing, dan commissioning dengan dokumentasi class approval.

Sertifikasi & Kualifikasi

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Class Society

Approved oleh Lloyds, DNV, ABS, Bureau Veritas untuk welding dan fabrication

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Welding Certifications

Welder qualification EN ISO 9606 untuk semua material dan positions

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NDT Personnel

Level II certified untuk UT, RT, MT, PT sesuai EN ISO 9712

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Quality Management

ISO 9001:2015 certified quality management system

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Environmental

Compliance dengan MARPOL dan environmental regulations

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Safety Standards

OHSAS 18001 certified untuk kesehatan dan keselamatan kerja

Butuh Solusi Piping untuk Kapal Anda?

Tim engineering kami siap memberikan solusi komprehensif untuk semua kebutuhan piping systems. Dari emergency repair hingga kompleks new installation project, kami menjamin kualitas dan compliance dengan standar internasional.